Manufacturing

Manufacturing & Production Engineering

We provide end-to-end manufacturing engineering support, including the design and optimization of production lines, cell layouts, and manufacturing workflows. Whether you’re launching a new process or upgrading an existing one, we ensure that your operations are efficient, repeatable, and production-ready.

Tooling & Work holding Design

We develop custom tooling and fixtures to support machining, assembly, testing, and inspection processes. This includes:

• Pneumatic and hydraulic clamping fixtures

• Modular and quick-swap workholding devices

• Testing jigs and validation equipment

• Custom tools for repetitive or precision operations
  All tooling is designed with ergonomics, durability, and repeatability in mind to improve throughput and reduce variability.

Assembly Workstations & Automation Support

We design manual, semi-automated, and fully automated workstations for fabrication and assembly operations. These include:

• Pneumatically controlled stations with logic controllers

• Lean workbenches and ergonomic stations

• Integrated tool control, part presentation, and process tracking
  Ideal for high-mix/low-volume or high-throughput environments.

Industrial & Process Engineering

We analyze and optimize your manufacturing workflow to reduce waste, improve takt time, and streamline production. Services include:

• Line balancing and throughput analysis

• Bottleneck identification and workflow mapping

• OSHA safety compliance assessments

• Visual management and layout improvements
  This helps prepare your facility for higher volumes, better standards, and smoother operations.

Quality Engineering & Audit Support

We offer quality systems support in accordance with:

• AS9100 (Aerospace)

• ISO 9001 (General Industry)
  Services include:

• Internal audit preparation and pre-assessments

• Corrective/preventive action planning (CAPA)

• Quality documentation systems and traceability

• Part travel tags, inspection logs, and automated recordkeeping tools
  Ensure your systems meet certification standards and are audit-ready.

Design for Manufacturing (DFM) & Product Engineering

We specialize in designing parts, tools, and systems that are optimized for cost-effective, scalable manufacturing. This includes:

• Component redesigns for mass production

• Short-run production and prototyping setups

• Material and process selection for optimal cost/performance
  We help manufacturers and startups move from concept to production efficiently.

Simulation & Product Validation

Before committing to tooling or production, we simulate and validate your product using:

• Structural and mechanical FEA (Finite Element Analysis)

• Impact, fatigue, and load simulations

• Custom test rig design for real-world validation
  Ensure your products perform to spec before investing in physical testing.

Rapid Prototyping & Development Lab

Our in-house 3D printing and composite lab supports fast iteration and prototyping. We can produce:

• Proof-of-concept models

• Functional prototypes for mechanical testing

• Assembly aids and pre-production parts
  Ideal for startups, product developers, or manufacturers testing new product lines.

Full Product Lifecycle Support

From concept through production, we provide engineering that scales with your needs:

• Early-stage design ideation and refinement

• Design verification and cost modeling

• Prototype fabrication and testing

• Manufacturing launch and ongoing optimization
  Our support adapts whether you’re bringing a new product to market or improving an existing one.