Aerospace
Aerospace Engineering & Manufacturing Solutions
NOS Manufacturing supports aerospace engineering and operations teams on programs where technical standards, dimensional accuracy, and manufacturing readiness are non-negotiable. We bring hands-on engineering capability and in-house production to programs that need a partner who can take ownership — not just take orders.
Aerospace Challenges We Solve
Aerospace clients engage us when facing:
Legacy or obsolete components with missing documentation — parts that need to be reconstructed digitally before production can continue
Structural uncertainty prior to testing, qualification, or certification — designs that need validated analysis before physical commitment
Performance, airflow, or thermal issues identified late in development — when changes are costly but necessary
Manufacturing readiness gaps — designs that aren't producible as-drawn, or tooling that doesn't exist yet
Quality and fitment verification — dimensional confirmation that parts conform to design intent before assembly
How we engage
Our aerospace work is grounded in accuracy, traceability, and practical producibility:
Structural FEA for brackets, enclosures, and structural components — static loads, fatigue life, and impact analysis
Thermal and CFD analysis for avionics enclosures, ducting, and airflow-sensitive systems
Reverse engineering of legacy airframe components, brackets, and hardware with no surviving drawings
Digital metrology and GD&T inspection — part-to-CAD deviation analysis and conformance reporting
Aerospace-grade additive manufacturing — PPS-CF (UL-94 V-0 flame rated) for interior brackets, enclosures, and structural components
Prototype and pre-production hardware — functional parts and tooling to support qualification efforts
What we bring to aerospace programs
3D scanning & metrology
0.03 mm accuracy
Parts to 1 m | Part-to-CAD deviation heatmaps | GD&T per ASME Y14.5 | Conformance reports
Structural FEA
Static, fatigue, impact
Brackets, enclosures, structural components | Goodman criterion fatigue | Impact simulation
CFD & thermal
Airflow & heat analysis
Avionics cooling, ducting, pressurized systems | Internal and external flow regimes
Aerospace additive
PPS-CF | UL-94 V-0
High-temp, chemically resistant, flame rated | Avionics enclosures, interior brackets, structural components
Reverse engineering
Scan to parametric CAD
Legacy airframe hardware, brackets, and components — fully parametric output for production or modification
CNC machining
Mill
3-axis milling 33 × 16.5" | Aluminum, titanium, steel, and more
Ready to discuss your aerospace program?
Send us a drawing, a part number, or a technical problem statement. We'll respond with a focused, engineering-driven assessment.
Contact us to start an engineering-driven aerospace conversation.